Error: Unsuitable drive
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Contents
FAT formatted drives
Disks or drives that are formatted as FAT/FAT32 are subject to a maximum file size limit if 4GB, this is about 2 hours 22 minutes of stereo.
But a much shorter project can readily approach or exceed the 4GB with temporary filespace usage as you edit.
Therefore to ensure the security of data, avoiding project loss or damage, Audacity prevents you from opening or saving a project using a FAT formatted drive.
Workaround
Opening an older project that as save to a FAT formatted drive
Simply copy your project (AUP and _Data folder) to an NTFS formatted drive (APFS on macOS), normally your system drive, and open the project from there.
Saving a project
If you need you project to be on a FAT drive (a USB clip for example to send a project to a friend or colleague) save your project to an NTFS formatted drive (APFS on macOS), normally your system drive, and then use your computer's file manager to copy the AUP3 project file to the FAT-formatted drive. Note this will only work if the AUP3 project file is less than 4GB.
===Exporting an audio file===.
Exporting to a FAT formatted drive
Disks or drives that are formatted as FAT/FAT32 are subject to a maximum file size limit if 4GB, this is about 2 hours 22 minutes of stereo WAV files, more if using a compressed format like MP3.
So if your export exceeds this limit you will get an error even though the drive as a whole is not full.
In this case freeing up space will not work you will need to Export to a non-FAT formatted drive.
Recording to a FAT formatted drive
This is likely to blocked as a way of fixing Bug #2575.